Buzz Feiten tuning system retrofit on drop-G Guitar!

In 2018, Leigh travelled to Tugaske, Saskatchewan to be trained as a guitar tech (check out Timeless Instruments for your guitar tech training – David Freeman is a great instructor). In that course, he learned how to do “proper” setups and how to install the Buzz Feiten tuning system retrofit. Having procrastinated somewhat for two years, aside from collecting the necessary tools in that time (a whopping $3000 expense overall), finally he broke ground on the refurbishment and installation of the Buzz Feiten system on his Guild GAD-40CE.

No. It’s NOT American Guild. If I had a nickel for every time someone asked that…

The guitar was purchased in 2009 for about $700 and had been down-tuned to C-standard for most of its life. A new chapter in its existence was to begin with up-tuning to drop G. String gauges are 7 to 40.

The gorilla tape is to prevent the pins from vibrating when test-playing

A device called the Intonator (which allows on-the-fly adjustment of saddle position) was temporarily installed in order to tune the guitar to standard intonation prior to installing Buzz Feiten. Action and relief was fine-adjusted before Buzz Feiten installation started.

The Buzz Feiten proprietary shelf nut was getting ready to be fabricated. Frets were checked, and it was obvious that the guitar needed a complete fret level and re-crown and polish – perfect frets are required if you’re going to get the most out of the Buzz Feiten system.

The fretwork took several hours, and in the end was well worth it.

Polishing with “fret eraser”
Nice

The shelf nut was fashioned and sanded to be a perfect fit. Nut slots were made to custom size and measured to an accurate depth for comfortable action at the first fret (also very important for the Buzz Feiten system).

Nut glued
Woah

Next, the intonator was adjusted with the proprietary Buzz Feiten intonation points.

That looks really weird

He de-strung again – the saddle channel needed to be filled with wood, and sanded down flush.

He made that perfect sized piece of wood all by himself
That’s not going anywhere
Yeah, he sanded that himself
Remember to use projection on your clamps as well

This fancy jig is to guide the router when routing a new channel for the new saddle.

Guidejig
Routing that made Leigh feel like a real guitar tech
Two-piece saddle

The new saddle was to be a two-piece. Note, the saddle and the nut are made of real bone. Leigh couldn’t decide if bone dust smells like Kentucky fried chicken, or rotting meat. Maybe it was both. Either way, bone dust was everywhere after hours of sanding and filing.

Sanded to fit

Saddle heights (as determined through careful measurement back at the intonator stage) were carefully filed using the Freeman pencil technique.

Then Leigh filed all the string break points.

The rampart saddle

Leigh stopped to notice all the engineering that was needed for the project

Project complete and the guitar sounds about $380 better.

Check out the sound clips below and hear the difference!

Before Buzz Feiten retrofit:


After Buzz Feiten retrofit:

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